Woodstock Grinder D3589 User Manual

MODEL D3589  
MINI GRINDER SET  
OWNER'S MANUAL  
Phone: (360) 734-3482 • On-Line Technical Support: [email protected]  
COPYRIGHT © DECEMBER, 2005 BY WOODSTOCK INTERNATIONAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT  
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.  
Printed in China  
#7818JK  
 
D3589 Mini Grinder Set  
INTRODUCTION  
Woodstock Technical Support  
We stand behind our machines! In the event that questions arise about your machine, parts are miss-  
ing, or a defect is found, please contact Woodstock International Technical Support at (360) 734-3482 or  
send e-mail to: [email protected]. Our knowledgeable staff will help you troubleshoot prob-  
lems and send out parts for warranty claims.  
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.  
If you still have questions after reading the latest manual, or if you have comments please contact us at:  
Woodstock International, Inc.  
Attn: Technical Support Department  
P.O. Box 2309  
Bellingham, WA 98227  
ELECTRICAL  
If you need to modify a power supply circuit, and  
110V Operation  
volt operation, and comes with an AC/DC power  
you are unsure about the wiring codes in your  
area, consult a qualified electrician to reduce  
the risk of electrocution or fire.  
The SHOP FOX® Model D3589 is prewired for 110  
adapter.  
Extension Cords  
AC/DC power adapters do not need to be con-  
nected to a grounded circuit. However, there are  
a number of safety issues that all users should  
be aware of, especially when using an extension  
cord.  
When it is necessary to use an extension cord, use  
the following guidelines:  
Use cords rated for standard service.  
Use cords with 14 gauge wire or bigger.  
Do not use cords in need of repair.  
DO NOT use the AC/DC power adapter in  
damp or wet conditions, as the risk of elec-  
tric shock is greatly increased.  
Never place the AC/DC power adapter on  
or near flammable items or substances, or  
items that could be damaged by excessive  
heat.  
If working outside, always situate the AC/  
DC power adapter in a cool, dry, shaded  
area whenever possible. The chance of the  
AC/DC power adapter overheating is greatly  
increased if placed in direct sunlight.  
-3-  
 
D3589 Mini Grinder Set  
SAFETY  
READ MANUAL BEFORE OPERATING MACHINE.  
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL  
RESULT IN PERSONAL INJURY.  
Indicates an imminently hazardous situation which, if not avoided, WILL  
result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided, COULD  
result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided, MAY  
result in minor or moderate injury.  
This symbol is used to alert the user to useful information about proper  
operation of the equipment, and/or a situation that may cause damage  
to the machinery.  
NOTICE  
Standard Safety Instructions  
1. READ THROUGH ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents seri-  
ous injury hazards to untrained users.  
2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday  
eyeglasses only have impact resistant lenses–they are NOT safety glasses!  
3. ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT  
PRODUCES DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory ill-  
nesses.  
4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can  
cause permanent hearing damage.  
5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which  
may get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip  
footwear.  
6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR  
ALCOHOL. Be mentally alert at all times when running machinery.  
7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHIN-  
ERY. Make sure operation instructions are safe and clearly understood.  
8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work  
area.  
9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.  
-4-  
 
D3589 Mini Grinder Set  
10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF and allow all moving parts to come  
to a complete stop before leaving machine unattended.  
11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations,  
or where any flammable or noxious fumes may exist.  
12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents.  
13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized  
cords overheat and lose power. Replace extension cords if they become damaged. DO NOT use  
extension cords with 220V machinery.  
14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure  
switch is in OFF position before reconnecting.  
15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance.  
Follow instructions for lubricating and changing accessories.  
16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING  
MACHINERY.  
17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting  
wrenches before turning machinery ON.  
18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment  
of parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine  
operation. Repair or replace damaged parts.  
19. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for recommended accesso-  
ries. The use of improper accessories may cause risk of injury.  
20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was  
designed.  
21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured  
workpiece protects your hands and frees both hands to operate the machine.  
22. DO NOT OVERREACH. Keep proper footing and balance at all times.  
23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid  
conditions that cause the workpiece to "kickback."  
24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY.  
25. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and  
animals, especially fine dust. Make sure you know the hazards associated with the type of dust you  
will be exposed to and always wear a respirator approved for that type of dust.  
-5-  
 
D3589 Mini Grinder Set  
Additional Safety Instructions for Mini Grinders  
READ and understand this  
USE this and other machinery with caution  
entire instruction manual  
and respect. Always consider safety first,  
before using this machine.  
as it applies to your individual working  
Serious personal injury  
conditions. No list of safety guidelines can  
may occur if safety and  
be complete—every shop environment is  
operational information is  
different. Failure to follow guidelines could  
not understood and fol-  
result in serious personal injury, damage  
lowed. DO NOT risk your  
to equipment or poor work results.  
safety by not reading!  
1. SAFETY ACCESSORIES. Always wear ANSI approved safety glasses and a NIOSH approved respirator  
when using the mini grinder.  
2. WORKPIECE CONTROL. Make sure the workpiece is placed in a stable position on a benchtop or work  
surface and is firmly held in position by clamps or other devices.  
3. OPERATOR POSITION. Never stand or have any part of your body directly in-line with the path of the  
grinder tool.  
4. COMFORTABLE OPERATIONS. Avoid awkward operations and hand positions where a sudden slip  
could cause your hand to move into the spinning grinder accessory.  
5. ADAPTER SAFETY. Never leave the AC/DC adapter plugged in when not in use. It can get hot over a  
prolonged period of time.  
5. EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the intend-  
ed operation, stop using the machine! Contact Tech Support at (570) 546-9663.  
-6-  
 
D3589 Mini Grinder Set  
SET UP  
If any parts are missing, examine the pack-  
Unpacking  
aging for the missing parts. For any missing  
parts, find the part number in the back  
of this manual and contact Woodstock  
International, Inc. at (360) 734-3482 or at  
The SHOP FOX® Model D3589 has been carefully pack-  
aged for safe transporting. If you notice the machine has  
been damaged, please contact your authorized SHOP  
FOX® dealer immediately.  
Inventory  
SUFFOCATION HAZARD!  
Immediately discard all  
plastic bags and pack-  
ing materials to elimi-  
nate choking/suffocation  
hazards for children and  
animals.  
The following is a description of the main components  
shipped with the SHOP FOX® Model D3589. Lay the  
components out to inventory them.  
Note: Some parts and hardware may already be installed  
on the mini grinder or on other parts. Make sure to  
check the machine when you use this inventory list.  
Inventory (Figure 1)  
Qty  
A. Stainless Steel Carry Case...............................1  
B. Mini Grinder ...............................................1  
C. Power Plug and Cord .....................................1  
Components and Accessories  
Grinding Stones (332" shank) ...........................10  
Sanding Sleeves and Drums .............................8  
Wire Brushes (332" shank) ...............................3  
Cutting Wheels............................................5  
Polishing Wheels (18" shank)............................2  
Diamond Polishers (332" shank)........................20  
Drill Bits (2 x 364", 332", 764" shank) ...................4  
Mandrels (18" shank) .....................................2  
Engraving Bit (332" shank) ...............................1  
Whetstone .................................................1  
Collets (364", 332", 764", 18" shank) ....................4  
UNPLUG power adapter before you  
do any assembly or adjustment tasks!  
Otherwise, serious personal injury to  
you or others may occur!  
A
B
C
Figure 1. D3589 Inventory.  
-7-  
 
D3589 Mini Grinder Set  
OPERATIONS  
General  
The Model D3589 will perform many types of operations  
that are beyond the scope of this manual. Many of these  
operations can be dangerous if performed incorrectly.  
The instructions in this section are written with the under-  
standing that the operator has the necessary knowledge  
and skills to operate this machine. If at any time you  
are experiencing difficulties performing any operation,  
stop using the tool!  
READ and understand this entire instruc-  
tion manual before using this machine.  
Serious personal injury may occur if  
safety and operational information is not  
understood and followed. DO NOT risk  
your safety by not reading!  
If you are an inexperienced operator, we strongly recom-  
mend that you read books, trade articles, or seek training  
from an experienced person before performing any unfa-  
miliar operations. Above all, your safety should come  
first!  
Changing Accessories  
Changing mini grinder accessories is easy. We recommend  
that accessories such as polishing wheels, cutting wheels  
and sanding drums/sleeves are installed before the acces-  
sory is installed on the mini grinder.  
Always wear safety glasses when oper-  
ating the mini grinder set. Failure to  
comply may result in serious personal  
injury.  
To change an accessory, do these steps:  
1. UNPLUG THE MINI GRINDER!  
2. Press in the chuck lock. If the chuck lock does not  
engage, turn the chuck by hand until the chuck lock  
engages. Loosen the chuck nut, as shown in Figure  
2.  
3. Remove the chuck nut, collet, and any accessory  
already installed on the mini grinder.  
Chuck Nut  
4. Select the collet size that fits the accessory you  
wish to use, and install the collet on the mini  
grinder.  
Chuck Lock  
5. Loosely screw on the chuck.  
6. Fit the accessory shank into the collet, and slide it  
Figure 2. Loosening the chuck nut.  
into the collet until it stops.  
7. Press in the chuck lock. Tighten the chuck.  
-8-  
 
D3589 Mini Grinder Set  
Sanding Sleeves  
The mini grinder set comes with two different sizes of  
sanding drums and sleeves.  
Cutting Wheel  
Screw  
To install a sanding sleeve, do these steps:  
1. Remove the screw and flat washer at the top of the  
sanding drum.  
2. Slide a sanding sleeve of the appropriate size onto  
the drum.  
3. Reattach the flat washer and screw.  
Mandrel Post  
Rubber Washers  
4. Tighten the screw until the drum begins to place  
Figure 3. Installing a cutting wheel.  
pressure on the inside of the sanding sleeve.  
Cutting Wheels  
The process for installing cutting wheels is very similar  
to installing sanding drums.  
To install a cutting wheel, do these steps:  
1. Remove the screw and the rubber washers at the  
top of the mandrel.  
2. Fit the cutting wheel between the two rubber wash-  
ers, as shown in Figure 3.  
DO NOT investigate problems or adjust  
the mini grinder set while it is run-  
ning. Wait until the tool is turned off  
and unplugged.  
3. Re-insert and tighten the screw.  
Polishing Wheels  
Both polishing wheels provided with the mini grinder  
screw onto the same threaded mandrel. Simply screw  
the polishing wheel onto the polishing wheel mandrel.  
-9-  
 
D3589 Mini Grinder Set  
Accessory Use  
The mini grinder set comes with eight different types of  
accessories.  
Certain dusts can cause eye damage,  
lung damage and respiratory illnesses.  
Always protect yourself by wearing  
ANSI approved safety glasses and a  
NIOSH approved respirator.  
Use the grinding stone set when shaping and smooth-  
ing materials such as wood or plastics.  
Use the sanding sleeve set when sanding rough spots  
on wood. Using the sanding sleeve set on plastics may  
cause the sleeve to clog with particulate matter, and  
is not recommended.  
Use the brush set to strip paint, paper, or other  
coatings from plastic, metal, or wood. Avoid using  
the metal brushes on soft woods or plastics, as the  
brushes may damage those materials.  
Use the cutting wheel set for fine cutting of soft wood  
or plastics.  
Use the polishing wheel set for buffing and polishing  
hard, smooth surfaces such as glass or metal. Use of a  
buffing compound is also recommended for maximum  
effectiveness.  
DO NOT use the AC/DC power adapter  
in damp or wet conditions, as the  
chance of electrical shock or short  
circuit is greatly increased. Failure to  
heed this warning could result in seri-  
ous injury or death!  
Use the engraving bit to engrave hard and soft sur-  
faces, such as wood, metal or plastics.  
Use the drill bits to drill holes in wood and soft plas-  
tics.  
Use the diamond polisher set for cutting, engraving  
and shaping hard materials such as glass, metal and  
ceramics.  
-10-  
 
D3589 Mini Grinder Set  
Troubleshooting  
This section covers the most common problems and corrections with this type of  
machine. WARNING! DO NOT make any adjustments until power is disconnected and  
moving parts have come to a complete stop!  
PROBLEM  
POSSIBLE CAUSE  
CORRECTIVE ACTION  
Motor will not start, or  
fuses or circuit breakers trip 2. Short circuit in line cord or plug.  
open.  
1. Low voltage.  
1. Check power supply for proper voltage.  
2. Inspect cord or plug for damaged insulation and  
shorted wires and replace extension cord.  
3. Install correct fuses or circuit breakers.  
4. Replace power adapter.  
3. Incorrect fuses or circuit breakers  
in power supply.  
4. Power adapter is faulty.  
5. Motor is faulty.  
5. Replace tool.  
Motor overheats.  
1. Motor overloaded.  
1. Reduce load on motor.  
Motor automatically shuts  
off (possibly resulting in  
blown fuse or tripped  
circuit breaker).  
1. Low power supply voltage.  
1. Correct the low voltage condition with a qualified  
electrician.  
2. Install correct fuses or circuit breakers.  
2. Incorrect fuses/circuit breakers.  
Mini grinder vibrates  
excessively when operating.  
1. Accessory shank or bit not seated  
or centered properly.  
1. Inspect accessory. Re-center accessory as  
necessary.  
2. Chuck nut is loose.  
2. Tighten chuck nut.  
Accessory moves when  
operating.  
1. Accessory is loose.  
1. Tighten chuck nut.  
-11-  
 
Warranty  
Woodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from work-  
manship and materials for a period of two years from the date of original purchase by the original  
owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence  
or accidents, lack of maintenance, or reimbursement of third party expenses incurred.  
Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX®  
machine or machine part which in normal use has proven to be defective, provided that the original  
owner returns the product prepaid to the SHOP FOX® factory service center or authorized repair  
facility designated by our Bellingham, WA office, with proof of their purchase of the product within  
two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged  
defect through inspection. If it is determined there is no defect, or that the defect resulted from  
causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must  
bear the cost of storing and returning the product.  
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be  
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited  
to the duration of this written warranty. We do not warrant that SHOP FOX® machinery complies  
with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under  
this warranty exceed the purchase price paid for the product, and any legal actions brought against  
Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall  
in no event be liable for death, injuries to persons or property or for incidental, contingent, special or  
consequential damages arising from the use of our products.  
Every effort has been made to ensure that all SHOP FOX® machinery meets high quality and durabil-  
ity standards. We reserve the right to change specifications at any time because of our commitment to  
continuously improve the quality of our products.  
 

Weed Eater Trimmer GTI 19 User Manual
Whirlpool Refrigerator 2201959 User Manual
Windsor Vacuum Cleaner 10052280 User Manual
X10 Wireless Technology Security Camera VR36A User Manual
Xantech Universal Remote 48010D User Manual
Xerox All in One Printer WORKCENTER M20 User Manual
Yamaha Outboard Motor F75B User Manual
Yamaha Stereo System GX707 User Manual
Zanussi Oven ZDF490 User Manual
Zanussi Refrigerator ZEBF 250 W User Manual