Zephyr Ventilation Hood AK8200AS User Manual

Tornado II  
AK8200AS  
Tornado III  
AK8300ASX  
Model number:  
Serial Number:  
Date of Purchase:  
Sales Dealer:  
JUL11.0601 © 2010 Zephyr Corporation  
READ AND SAVE THESE INSTRUCTIONS  
 
SAFETY NOTICE................................................................. 2-3  
LIST OF MATERIALS.......................................................  
4
INSTALLATION  
Ducting Calculation Sheet.......................................  
Mounting Height & Clearance................................  
Ducting Options...........................................................  
Specifications ...............................................................  
Electrical.........................................................................  
5
6
7
8
9
Installing the Power Pack........................................ 10  
Single and Dual Internal Blowers......................... 11  
Remote Blower Preparation................................... 12  
FEATURES & CONTROLS  
Touch Controls............................................................. 13-14  
RF Remote Control.................................................... 15  
MAINTENANCE  
Cleaning and Installing Filters ............................... 16  
Lights................................................................................ 17  
TROUBLESHOOTING................................................................ 18  
LIST OF PARTS AND ACCESSORIES.............................. 19  
1
 
READ AND SAVE THESE INSTRUCTIONS  
WARNING  
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.  
WARNING  
TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:  
a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.  
b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.  
When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service  
panel.  
CAUTION  
For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning  
agents or detergents. Suitable for use in household cooking area.  
WARNING  
TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:  
a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly  
on low or medium settings.  
b. Always turn hood ON when cooking at high heat or when flaming food  
c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.  
d. Use proper pan size. Always use cookware appropriate for the size of the surface element.  
e. Keep fan, filters and grease laden surfaces clean.  
f. Use high setting on hood only when necessary.  
g. Don’t leave hood unattended when cooking.  
h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.  
WARNING  
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:  
a. SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS.  
If the flames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.  
b. NEVER PICK UP A FLAMING PAN – You may be burned.  
c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.  
d. Use an extinguisher ONLY if:  
1. You know you have a Class ABC extinguisher, and you already know how to operate it.  
2. The fire is small and contained in the area where it started.  
3. The fire department is being called.  
4. You can fight the fire with your back to an exit  
WARNING  
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:  
a. Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards.  
Including fire-rated construction.  
b. Sufficient air is needed for power combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent  
back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National  
Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and  
the local code authorities.  
c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.  
d. Ducted fans must always vent to the outdoors.  
e. NEVER place a switch where it can be reached from a tub or shower.  
f. Make sure the power is off before installing, wiring or maintenancing.  
2
 
WARNING  
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.  
NOT FOR USE OVER AN OUTDOOR GRILL  
CAUTION  
To reduce risk of fire and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings,  
attics, crawl spaces or garages.  
OPERATION  
Always leave safety grilles and filters in place. Without these components, operating blowers could catch onto hair, fingers  
and loose clothing.  
The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,  
maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to  
negligence and the warranty of the unit automatically expires due to improper maintenance.  
ELECTRICAL REQUIREMENTS  
Important:  
Observe all governing codes and ordinances.  
It is the customer’s responsibility:  
-
-
To contact a qualified electrical installer.  
To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70  
latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and  
all local codes and ordinances.  
If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the  
ground path is adequate.  
Do not ground to a gas pipe.  
Check with a qualified electrician if you are not sure the range hood is properly grounded.  
Do not have a fuse in the neutral or ground circuit.  
*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269  
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575  
This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit  
protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to  
Electrical Diagram on product.  
AK8200AS - 710W, 5.95 Amps  
AK8300ASX (CBI-290B / CBI-600B) - 217W, 1.85 Amps / 460W, 3.85 Amps  
AK8300ASX (PBI-1100A / PBN-1000A/CBE-1000) - 780W, 6.55 Amps / 840W, 7.3 Amps  
A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase  
and install appropriate connector if necessary.  
FEDERAL COMMUNICATION COMMISSION INTERFACE STATEMENT  
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant  
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful  
interference in a residential installation.  
This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in  
accordance with the instructions, may cause harmful interference to radio communications. However, there  
is no guarantee that interference will not occur in a particular installation. If this equipment does cause  
harmful interference to radio or television reception, which can be determined by turning the equipment off  
and on, the user is encouraged to try to correct the interference by one of the following measures:  
. Reorient or relocate the receiving antenna.  
. Increase the separation between the equipment and receiver.  
. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.  
. Consult the dealer or an experienced radio/TV technician for help  
3
 
MODELS: AK8200AS AND AK8300ASX  
PARTS SUPPLIED  
AK8200AS  
AK8300ASX  
1 - Power Pack  
1 - Power Pack  
2 - Baffle filters  
3 - Baffle filters  
2 - Halogen light bulbs (pre-installed)  
1 - Dual internal blower (pre-installed)  
1 - 8” round adapter  
1 - RF remote control (with battery)  
1 - Hardware package  
4 - Halogen light bulbs (pre-installed)  
1 - 8” round adapter  
1 - Remote blower wiring harness  
1 - RF remote control (with battery)  
1 - Hardware package  
NO BLOWER  
HARDWARE PACKAGE CONTENTS  
Suction Cup (1)  
M4 x 1” (4)  
M4 x 8 (4)  
Wire Caps (3)  
PARTS NOT SUPPLIED  
- Ducting, conduit and all installation tools  
- Cable connector (if required by local codes)  
- Single internal blower kit (CBI-290B, CBI-600B) - AK8300ASX only  
- Dual internal blower kit (PBI-1100A) - AK8300ASX only  
- External blower kit (CBE-1000) - AK8300ASX only  
- In-Line blower kit (PBN-1000A) - AK8300ASX only  
- Optional stainless steel hood liner (AK08xxAS)  
4
 
Equivalent number  
length x used  
Equivalent number  
length x used  
Duct pieces  
Duct pieces  
=
To t a l  
=
To t a l  
Ft.  
Ft.  
Ft.  
Ft.  
3-1/ 4” x 10” 1 Ft.  
x (  
x (  
x (  
x (  
)
)
)
)
=
=
=
=
Ft.  
6” Round  
wall cap  
30 Ft.  
x (  
)
=
Rect.,  
straight  
with damper  
6” Round,  
straight  
1 Ft.  
Ft.  
Ft.  
6” Round,  
roof cap  
30 Ft.  
1 Ft.  
x (  
x (  
)
)
=
=
7”-10” Round, 1 Ft.  
straight  
6” roundto  
3-1/ 4” x 10”  
rect.  
transition  
3-1/ 4” x 10” 15 Ft.  
Ft.  
6” roundto  
3-1/ 4” x 10”  
rect.  
16 Ft.  
x (  
)
=
0
Rect.90  
elbow  
transition  
0
Ft.  
3-1/ 4” x 10” 9 Ft.  
x (  
)
=
90 elbow  
0
Rect.45  
elbow  
Ft.  
Ft.  
7” - 10”  
Round,  
15 Ft.  
9 Ft.  
x (  
x (  
)
)
=
=
0
90 elbow  
Ft.  
Ft.  
3-1/ 4” x 10” 24 Ft.  
x (  
x (  
)
)
=
=
0
Rect.90  
7” - 10”  
Round,  
flat elbow  
0
45 elbow  
3-1/ 4” x 10” 30 Ft.  
Rect.  
wall cap  
with damper  
Ft.  
Ft.  
Ft.  
7” - 10”  
30 Ft.  
30 Ft.  
8 Ft.  
x (  
x (  
x (  
)
)
)
=
=
=
Round  
wall cap  
with damper  
Ft.  
Ft.  
3-1/ 4” x 10” 5 Ft.  
Rect.to  
6” round  
transition  
x (  
x (  
)
)
=
=
7” - 10”  
Round,  
roof cap  
7” roundto  
3 1/ 4” x 10”  
rect.  
3-1/ 4” x 10” 20 Ft.  
Rect.to  
6” round  
transition  
transition  
0
90 elbow  
Ft.  
7” roundto  
3-1/ 4” x 10”  
rect.  
23 Ft.  
x (  
)
=
Ft.  
6” Round,  
15 Ft.  
9 Ft.  
x (  
x (  
)
)
=
=
0
90 elbow  
transition  
0
90 elbow  
Ft.  
Ft.  
6” Round,  
Subtotal column2 =  
Subtotal column1 =  
Ft.  
Ft.  
Ft.  
0
45 elbow  
Subtotal column1 =  
Total ductwork  
=
Maximum Duct Length: For satisfactory air movement, the  
total duct length should not exceed 100 equivalent feet.  
5
 
Minimum mount height between range top to hood  
bottom should be no less than 26”.  
Maximum mount height should be no higher than  
36”.  
It is important to install the hood at the proper  
mounting height. Hoods mounted too low could  
result in heat damage and fire hazard; while hoods  
mounted too high will be hard to reach and will  
lose its performance and efficiency.  
If available, also refer range manufacturer’s height  
clearance requirements and recommended hood  
mounting height above range.  
Min 26" - Max 36"  
AK8200AS  
36"  
Vertical Ducting:  
8” round minimum (dual blower)  
Horizontal Ducting:  
N/A  
AK8300ASX  
Vertical Ducting:  
6” round minimum (single blower)  
8” round minimum (dual and remote blowers)  
Horizontal Ducting:  
N/A  
DUCTING  
A minimum of 6” round or 3-1/4” x 10” rectangular  
duct must be used to maintain maximum air flow  
efficiency for single blower and 8” round duct for  
dual and remote blowers.  
Always use rigid type metal ducts only. Flexible  
ducts could restrict air flow by up to 50%.  
Also use calculation (on page 5) to compute total  
available duct run when using elbows, transitions  
and caps.  
ALWAYS, when possible, reduce the number or  
transitions and turns. If long duct run is required,  
increase duct size.  
If turns or transitions are required; install as far  
away from hood duct output and as far apart,  
between the two as possible.  
6
 
WARNING FIRE HAZARD  
NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages.  
All exhaust must be ducted to the outside.  
Use metal ductwork only.  
Fasten all connections with sheet metal screws and tape all joints with certified Silver Tape or Duct Tape.  
Some Ducting Options  
side wall cap  
w/ gravity damper  
side wall cap  
w/ gravity damper  
Soffit or crawl space  
Roof Pitch w/  
Flashing & Cap  
7
 
24 5/8”  
14 3/4”  
7
3/4”  
C
L
4
3/8”  
C
L
elec.  
k/o  
25 15/16”  
29 13/16”  
1 1/2”  
AK8200AS  
front  
AK8200AS  
top  
11 7/16”  
2 5/8”  
14 11/16”  
15 13/16”  
AK8200AS/AK8300ASX  
side  
33 1/8”  
14 3/4”  
*7 3/4”  
C
L
C
L
B
A
2 5/8”  
A: elec. B: ext.  
k/o blower  
k/o  
34 5/8”  
38 7/16”  
AK8300ASX  
front  
AK8300ASX  
top  
*note: 8” round transition is only needed if using  
power pack with a dual internal or external blower.  
8
 
ELECTRICAL  
WARNING  
All Electrical work must be performed by qualified electrician or person with similar technical know  
how and background.  
For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use  
extension cord or adapter plug with this appliance.  
Follow national electrical codes or prevailing local codes and ordinances.  
Electrical Supply:  
This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly grounded  
branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire w/  
ground. Please also refer Electrical Diagram labeled on product.  
Cable Lock:  
A cable locking connector (not supplied) might also be required by local codes. Check with local requirements  
and codes, purchase and install appropriate connector if necessary.  
Cable Lock  
9
 
!
CAUTION: At least two installers are  
AK8200AS  
26 1/16”  
AK8300ASX  
34 11/16”  
-
required due to the weight and size of the  
hood.  
C/L  
1. Install blower into Power Pack  
AK8200AS - Blower is pre-installed  
C/L  
AK8300ASX - Refer to page 11 for instructions  
Remove support screw from top of Power Pack  
before installing into cabinet. FIG 2b  
cabinet bottom cut-out size  
2. Install 8” round adapter to top of Power Pack. See page 11, step 3  
for instuctions.  
FIG 1  
3. Install optional AK08xxAS Stainless Steel Liner. Review manual  
included with liner for more details.  
Ductwork  
elec.  
4. If no liner is used cut out an opening in the bottom of the cabinet by  
following the dimensions in FIG 1.  
minimum  
3/4” wood base  
Front View  
5. Lift Power Pack into opening and secure to bottom of cabinet using  
(4) M4 stainless steel screws, (1) in each corner; see FIG 2.  
note: Wood blocking may need to be added to cabinet base if  
additional support is needed.  
metal or other non  
combustible material  
(4) M4 ss wood screws  
(1) in each corner  
6. Install duct work and seal with duct tape.  
7. Install electrical.  
8. Remove all packing materials before using Power Pack.  
Switch power on and check for leaks around duct tape.  
9. Install baffle filters  
FIG 2  
remove support screw  
FIG 2b  
10  
 
MULTIPLE BLOWERS ARE COMPATIBLE WITH AK8300ASX ONLY.  
AK8200AS INCLUDES A 1000 CFM DUAL BLOWER ONLY.  
FOR REMOTE BLOWER PREPARATION INSTRUCTIONS TURN TO PAGE 12.  
2. Connect 6 pin male connector from blower  
1. Position blower plate over bracket on inside  
back of hood and pivot up. Secure plate to hood  
with (2) 10x3/16” screws. (blower pictured is a  
PBI-1100A)  
wiring to 6 pin female connector in the power  
pack. (plug is located inside the power pack  
protruding from the white control board box).  
3. Single Blower – Connect 6” round duct work to  
blower collar.  
Dual Blower – Place 8” round adapter on top of  
power pack and secure with (4) M4x8 screws.  
Connect 8” round duct work to 8” round adapter.  
11  
 
B
2. Install threaded end of remote blower wiring  
1. Place 8” round adapter on top of power pack  
and secure with (4) M4x8 screws. Connect 8”  
round duct work to 8” round adapter.  
through external blower wiring knock out (B)  
located in junction box on top of power pack.  
B
4. Connect 6 pin male connector from blower  
wiring to 6 pin female connector in the power  
pack. (plug is located inside the power pack  
protruding from the white control board box).  
3. Place cap over threaded end of remote blower  
wiring and secure by turning clockwise.  
CBE-1000 / PBN-1000A: WIRING DIAGRAM  
White (common)  
A: Ground wire screw  
A
Remote Blower  
Wiring Box  
(hood)  
Black (high)  
Blue (med)  
Red (low)  
location (inside)  
Junction Box  
(Remote Blower)  
Green (ground)  
5. Secure green ground wire from remote  
blower wiring to ground screw located  
inside the power pack  
NOTE: For instructions on installing remote blowers, please refer to the CBE-1000 or PBN-1000A  
12  
 
Lights On/Dim/Off  
4
5 Display (Speed level, Delay Off Indicator)  
3 5 Min Delay Off  
1 Blower On/Off  
Adjust 3 Speed Levels  
2
1 Blower On/Off  
By pressing  
, the blower is switched On and Off. When switched on, the blower turns on at the same  
speed it was switched off at. When switched off the entire hood powers off, including the lights.  
2
3
Speed Selection  
The 3 speed levels are selected by pressing  
display indicates speed level selected. Pressing  
to decrease and  
to increase speed level. The  
when the hood is off will also turn it on.  
Delay Off  
This is used for programmed shut down of blower and lights 5 minutes after the function is  
activated. Press  
once, a dot displays in the lower right hand side of display  
indicating  
the function is on. The hood will change to speed 1 and shut down after 5 minutes.  
4 Lights On/Dim/Off  
Switch lights On by pressing  
once, again to dim and again to switch Off.  
Display  
5
Displays blower speed level, delay off status and filter clean/replace notification.  
Baffle Filter Clean Reminder  
After every 30 hours of use the display will start flashing an  
from residue and possible clogs.  
F
reminding you to clean the baffle filters  
The standard baffle filters are required to be cleaned frequently and as recommended in order to maintain blower  
efficiency. If improperly maintained, residue from cooking will sift through filters and cause damage to hood blowers and  
other sensitive components; and possible clog duct work and create a fire hazard.  
13  
 
Baffle Filter Clean Reminder  
Whether your hood is installed as an exhaust or purifying unit, a set if baffle filters are fitted by the factory,  
These baffle filters are intended to filter out residue from cooking. They need not be replaced on a regular  
basis but are required to be kept clean. The filter clean reminder function in the microprocessor will  
F
automatically indicate by a flashing  
when the baffle filters need to be cleaned after every 30 hours of  
use. Filters can be cleaned by hand with non-abrasive soap or in a dishwasher. Heavily soiled filters  
should also be soaked in grease cutting detergent prior to cleaning.  
Baffle Filter Clean Indicator  
Clean Filters  
F
When  
flashes on display, the baffle filters  
display < F > flashes  
installed are required to be cleaned. This will occur  
after every 30 hours of use.  
F
Re-setting Function  
To Reset  
Reset the filter clean reminder timer when filters are  
cleaned and re-installed (with hood off). Press and  
hold 5 sec. display from < F > to <  
>
hold  
for approximately 5 seconds, the display will  
F
appear; hold for approximately 5 seconds until  
on  
F
display disappears  
. The filter clean reminder  
function is now reset and a new 30 hours elapse  
cycle is initiated.  
14  
 
FCC Caution: To assure continued compliance, any changes or modifications not expressly approved by the party  
responsible for compliance could void the user’s authority to operate this equipment. (Example - use only shielded interface  
cables when connecting to computer or peripheral device. This device complies with Part 15 of the FCC Rules. Operation is  
subject to the following two conditions. (1) This device may not cause harmful interference, and (2) This device must accept  
any interference received, including interference that may cause undesired operation.  
This remote control may operate in humid environments, but not when placed on a wet surface.  
SYNCHRONIZATION: To create a unique link between your range hood and remote control please follow the below steps:  
1. With range hood off, press and hold the “lights” button on the range hood until the letter “F” shows on the display screen.  
2. Press the “lights” button on the remote, the lights on the hood will turn on. The synchronization is complete.  
REMOTE CONTROL FEATURES:  
The RF remote control is equipped with a magnet for easy storage. The remote may be placed on any magnetic surface such  
as a refrigerator or the Zephyr remote holder. Maximum remote control communication distance from power pack is 15 feet.  
Blower On/  
Speed Selection  
Blower On/  
Power Off  
1
2
1
2
3
Blower On/Speed Selection  
By pressing  
, the blower is switched On. Press  
again to cycle through all  
three blower speeds.  
Blowers On/Hood Off  
By pressing  
, the blowers will power on at the last speed setting. Press  
again and the entire hood will power off, including lights.  
Delay Off  
By pressing  
, the blower and lights will enter Delay Off mode. A dot will  
appear in the lower right corner of the power pack display  
indicating the  
function is on. The blower will change to speed 1 and shut down after 5  
minutes.  
4 Lights On/Dim/Off  
3
4 Lights On/Dim/Off  
5 Min Delay Off  
Switch lights On by pressing  
once, again to dim and again to switch Off.  
REMOTE CONTROL MAINTENANCE:  
Clean the remote control using non abrasive detergents  
Follow instructions below for replacing battery.  
Using a small flat head screwdriver, raise the cover of the battery door (A)  
in order to access the battery compartment.  
+
-
A
Remove the battery and replace with Type A23 12V.  
Negative end of battery should face the spring inside the remote.  
Replace battery door and recycle old battery.  
15  
 
SURFACE MAINTENANCE:  
Clean periodically with hot soapy water and clean cotton cloth. Do not use corrosive or abrasive detergent,  
or steel wool/ scoring pads which will scratch and damage surface. Do not use products containing chlorine  
bleach or orange cleaners.  
For heavier soil use liquid degreaser.  
After cleaning, you may use non-abrasive stainless steel polish/ cleaners, to polish and buff out the stainless  
luster and grain. Always scrub lightly using a micro fiber or clean cotton cloth and with the grain.  
Baffle Filters  
The filters are intended to trap residue and grease from cooking. Although the filters should never need  
replacing, they are required to be cleaned every 30 days or more often depending on cooking habits.  
Filters may be placed in dishwasher at low heat or soaked in hot soapy water Dry filters and re-install before  
using hood.  
Installing Baffle FIlters, FIG 4:  
1. Place filter into top groove of the power pack as shown and  
pull towards front of power pack using handles.  
2. Pivot back of filter upwards so it is angled in the power pack.  
1
3
3. Push filter into channel on back of power pack to lock into place.  
Replacing Baffle Filters:  
2
Hood Model:  
AK8200AS  
Part No.  
50210010  
50210010  
Qty. to Order  
2
3
FIG 4  
AK8300ASX  
16  
 
REPLACING LIGHT BULBS  
CAUTION: Light bulb becomes extremely hot when turned on.  
DO NOT touch bulb until switched off and cooled. Touching hot bulbs could cause serious burns.  
Make sure all power is turned off and bulbs are not hot.  
Remove by turning bulb counter clockwise. Note: Bulb does not unscrew; it turns 60 degrees, stops and  
falls out.  
If bulbs are difficult to turn due to prolonged use, firmly attach a glass suction cup approximately the  
diameter of the bulb or use a rubber/latex glove and turn counter clockwise.  
Replacement bulbs are available at specialty lighting stores. Purchase type MR16 (GU-10) 35W halogen.  
For Zephyr part numbers please turn to page 19 of the manual.  
Bottom View  
17  
 
TROUBLESHOOTING PROCEDURES FOR TORNADO II AND TORNADO III  
Issue  
Cause  
What to do  
After installation, 1. The power source is not turned ON.  
the unit doesn’t  
1. Make sure the circuit breaker and the unit’s  
power is ON.  
work.  
2. The power line and the cable locking connector  
2. Check the power connection with the unit is  
connected properly.  
is not connecting properly.  
3. The switch board and control board wirings are  
disconnected.  
3. Make sure the wirings between the switch  
board and control board are connected  
properly.  
4. The wires on control board are loose.  
4. Make sure the wires on the control board are  
connected properly.  
5. The switch board or control board is defective.  
5. Change the switch board or control board.  
1. Change the motor.  
Light works,  
but motor is not  
turning.  
1. The motor is defective, possible seized.  
2. The thermally protected system detects if the  
motor is too hot to operate and shuts the motor  
down.  
2. The motor will function properly after the  
thermally protected system cool down.  
3. Damaged capacitor.  
3. Change the capacitor.  
4. The motor wire is not connected.  
4. Make sure the motor wire is plugged into the  
molex connector.  
The unit is  
vibrating.  
1. The motor is not secure in place.  
2. Damaged blower wheel.  
1. Tighten the motor in place.  
2. Change the blower.  
3. The hood is not secured in place.  
1. Defective halogen bulb.  
3. Check the installation of the hood.  
1. Change the halogen bulb.  
2. Tighten the light bulb.  
The motor is  
working, but the  
lights are not.  
2. The light bulb is loose.  
3. The wires on the control board are loose.  
3. Make sure the wires on control board are  
connected properly.  
The hood is  
not venting out  
properly.  
1. The hood might be hanging too high from the  
cook top.  
1. Adjust the distance between the cook top and  
the bottom of the hood within 26” and 36”  
range.  
2. The wind from the opened windows or opened  
doors in the surrounding area are affecting the  
ventilation of the hood.  
2. Close all the windows and doors to eliminate  
the outside wind flow.  
3. Blockage in the duct opening or duct work.  
3. Remove all the blocking from the duct work or  
duct opening.  
4. The direction of duct opening is against the wind. 4. Adjust the duct opening direction.  
5. Using the wrong size of ducting.  
Filter is vibrating. 1. Filter is loose.  
2. Spring clip is broken inside filter opening  
1. Battery is dead  
5. Change the ducting to correct size.  
1. Adjust or change the filter.  
2. Change the spring clip.  
RF Remote  
control does not  
work  
1. Replace battery with type A23 12v  
2. Poor communication with the power pack  
2. Remote control must be within 15 ft of power  
pack  
3. RF remote lost communication with power pack  
3. Reset power pack and remote by switching  
power off at the circuit breaker for 5 minutes.  
Pace remote on counter top near power pack  
and switch the circuit breaker back on.  
18  
 
DESCRIPTION  
PART #  
Replacement Parts  
Light Bulb MR16 (GU10) 35W (each)  
Baffle Filter (each)  
Remote Control  
Z0B-0023  
50210010  
14000005  
Optional Accessories  
Liner,36” (AK8200AS)  
Liner,42” (AK8200AS)  
Liner,48” (AK8300ASX)  
Liner,54” (AK8300ASX)  
Liner,60” (AK8300ASX)  
AK0806AS  
AK0842AS  
AK0848AS  
AK0854AS  
AK0860AS  
19  
 
STAPLE YOUR RECEIPT HERE  
Proof of the original purchase  
date is needed to obtain  
Limited Warranty  
service under warranty  
TO OBTAIN SERVICE UNDER WARRANTY OR FOR ANY SERVICE RELATED QUESTIONS, please call:  
1-888-880-8368  
Zephyr Corporation (referred to herein as “we” or “us”) warrants to the original consumer purchaser (referred to herein  
as “you” or “your”) of Zephyr products (the “Products”) that such Products will be free from defects in materials or work-  
manship as follows:  
Ten Year Limited Warranty for Parts: For ten years from the date of your original purchase of the Products, we will  
provide, free of charge, Products or parts to replace those that failed due to manufacturing defects. We may choose, in  
our sole discretion, to repair or replace parts before we elect to replace the Products.  
One Year Limited Warranty for Labor: For one year from the date of your original purchase of the Products, we will  
provide, free of charge, the labor cost associated with repairing the Products or parts to replace those that failed due to  
manufacturing defects. After the first year from the date of your original purchase, you are responsible for all labor costs  
associated with this warranty.  
Warranty Exclusions: This warranty covers only repair or replacement, at our option, of defective Products or parts  
and does not cover any other costs related to the Products including but not limited to: (a) normal maintenance and  
service required for the Products and consumable parts such as light bulbs, metal and carbon filters and fuses; (b) any  
Products or parts which have been subject to freight damage, misuse, negligence, accident, faulty installation or installa-  
tion contrary to recommended installation instructions, improper maintenance or repair (other than by us); (c) commer-  
cial use of the Products or use otherwise inconsistent with its intended purpose; (d) natural wear of the finish of the Prod-  
ucts or wear caused by improper maintenance, use of corrosive and abrasive cleaning products, pads, and oven cleaner  
products; (e) chips, dents or cracks caused by abuse or misuse of the Products; (f) service trips to your home to teach  
you how to use the Products; or (g) damage to the Products caused by accident, fire, floods or act of God. If you are  
outside our service area, additional charges may apply for shipping costs for warranty repair at our designated service  
locations and for the travel cost to have a service technician come to your home to repair, remove or reinstall the Prod-  
ucts. After the first year from the date of your original purchase, you are also responsible for all labor costs associated  
with this warranty.  
Limitations of Warranty. OUR OBLIGATION TO REPAIR OR REPLACE, AT OUR OPTION, SHALL BE YOUR SOLE  
AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. WE SHALL NOT BE LIABLE FOR INCIDENTAL, CONSE-  
QUENTIAL OR SPECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE USE OR PERFORMANCE OF  
THE PRODUCTS. THE EXPRESS WARRANTIES IN THE PRECEDING SECTION ARE EXCLUSIVE AND IN LIEU OF  
ALL OTHER EXPRESS WARRANTIES. WE HEREBY DISCLAIM AND EXCLUDE ALL OTHER EXPRESS WARRAN-  
TIES FOR THE PRODUCTS, AND DISCLAIM AND EXCLUDE ALL WARRANTIES IMPLIED BY LAW, INCLUDING  
THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Some states or provinces do not  
allow limitations on the duration of an implied warranty or the exclusion or limitation of incidental or consequential dam-  
ages, so the above limitations or exclusions may not apply to you. To the extent that applicable law prohibits the exclu-  
sion of implied warranties, the duration of any applicable implied warranty is limited to the same ten-year period  
described above. Any oral or written description of the Products is for the sole purpose of identifying the Products and  
shall not be construed as an express warranty. Prior to using, implementing or permitting use of the Products, you shall  
determine the suitability of the Products for the intended use, and you shall assume all risk and liability whatsoever in  
connection with such determination. We reserve the right to use functionally equivalent refurbished or reconditioned  
parts or Products as warranty replacements or as part of warranty service. This warranty is not transferable from the  
original purchaser and applies in the United States and Canada.  
To Obtain Service Under Limited Warranty: To qualify for warranty service, you must: (a) notify us at the address or  
telephone number stated below within 60 days of the discovery of the defect; (b) give the model number and part identifi-  
cation number and serial number; and (c) describe the nature of any defect in the Product or part. At the time of the  
request for warranty service, you must present evidence of your proof of purchase and proof of the original purchase  
date. If we determine that the warranty exclusions listed above apply or if you fail to provide the necessary documenta-  
tion to obtain service, you will be responsible for all shipping, travel, labor and other costs related to the services.  
Zephyr Corporation Service Department, 2277 Harbor Bay Parkway, Alameda, CA 94502 1-888-880-8368  
 
JUN08.0101  

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